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The Hacksmith’s 2020 retractable “plasma” lightsaber was a propane-and-oxygen flame shaped by a laminar-flow nozzle—not a self-contained blade like the one in Star Wars. Futurism reported that the flame reached 4,000°F and that a demonstration burned through a steel door; the prototype also required an external power pack.

How did The Hacksmith’s plasma lightsaber work?

In a report published October 21, 2020, Futurism described a retractable prototype from Hacksmith, the YouTube engineering team led by James Hobson. Its hilt fed compressed liquid propane and oxygen through a laminar nozzle. The nozzle shaped and concentrated the gas flow into a narrow flame that served as the visible blade.

Hacksmith’s own project account describes the design goal as controlling an oxygen-rich flame and lists custom components including electronics, gas-transfer assemblies, switches, gas-management elements, an ignition chamber and a nozzle. The sources characterize the blade as flame produced by fuel combustion; “plasma” is the project’s and report’s framing, not evidence of a movie-style energy blade.

What could the prototype do?

  • Reach a reported 4,000°F: Futurism gave that figure for the propane-and-oxygen flame. Hacksmith’s campaign page also claims the prototype exceeded 4,000°F. These are reported claims, not independently verified test results in the available accounts.
  • Burn through a steel door: Futurism reported that the team demonstrated the prototype cutting through one. The report does not establish a general cutting capacity for other metals, thicknesses or conditions.
  • Change color: Futurism said adding salts could produce yellow, green or red flame.
  • Retract: The blade-like flame could be turned on and off from a compact hilt, but the system depended on fuel and an external power pack.

Hobson called it the “world’s first retractable plasma-based lightsaber,” as quoted by Futurism. That description is his claim, not an independently established ranking. Hacksmith’s campaign page also says the team received a Guinness World Record, but the cited material does not independently establish the record’s category or wording.

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Why it was not a movie-style lightsaber

The key difference is the energy source and mechanism. A fictional lightsaber has a contained blade that extends from its hilt. Hacksmith’s prototype formed its visible blade from a hot, fueled flame, with propane and oxygen supplied through the apparatus and an external power pack required. It was an engineering demonstration, not a self-contained energy blade.

Feature Hacksmith prototype Fictional lightsaber
Blade mechanism Propane-and-oxygen flame shaped by a laminar nozzle Fictional contained energy blade
Fuel or power Fuel gases and an external power pack, as reported by Futurism Fictional power source
Metal-cutting evidence Futurism reported a demonstration through a steel door Depicted in fiction

What did the build cost, and what came next?

Futurism reported in 2020 that each laminar nozzle cost about $4,000 and was made using glass-blowing techniques. That is a historical figure from the report, not a current price quote. Hacksmith’s project page places the retractable prototype among several lightsaber designs, distinguishing earlier solid-blade and retractable work from the later plasma-based design.

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The same project page describes Hacksmith’s V2 mini-saber torch as inspired by the plasma proto-lightsaber and directs readers to Hacksmith’s store. It is a separate product, not the retractable prototype itself; the cited project page does not establish current stock or current product specifications.

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Safety and practical limits

The cited accounts describe propane, oxygen, extreme heat and a metal-cutting demonstration, but do not provide a validated safety protocol. They do not establish that the apparatus is suitable for consumer use. The prototype is best understood as a high-risk engineering demonstration, not a home project or ordinary prop.

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