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The “crunch” in Film-cap makers facing crunch was a supply disruption reported in 2000, not evidence of a shortage today. EE Times reported that Bayer planned to stop making its Makrofol KG capacitor-grade polycarbonate film, prompting capacitor manufacturers to secure final orders and evaluate substitutes. The report also recorded disagreement over whether polyphenylene sulfide (PPS) could replace polycarbonate directly.

What caused the 2000 supply crunch?

In an article published on 9 July 2000, EE Times reported that Bayer AG planned to close its Makrofol KG production facility by the end of that year, citing “unsatisfactory profitability” in a customer letter. The report said one supplier expected production to stop earlier. Capacitor makers were taking last orders and asking customers to plan ahead while they considered alternatives. EE Times, Gina Roos, “Film-cap makers facing crunch”

The article also described an earlier interruption. Bayer had sold technology and production equipment to Electronic Concepts, which left the market in 1997; Bayer then agreed to resume production. Manufacturers were reported to believe that the technology or equipment had not been transferred to another producer, but the article did not independently confirm that belief. Dan Weil, president of Winter-Wolff International, warned, “It’s going to be detrimental to a large segment of the industry.”

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How did capacitor makers respond?

Companies described short-term supply measures alongside efforts to find replacements. Evox Rifa vice president of marketing Andrew Bellavia said the company was working with existing customers to ensure adequate supply through a last-time buy. He said, “There’ll be one more production run from Bayer.” Electrocube national sales manager Gloria Snyder said her company placed an interim order and asked customers for requirements covering about a year, leaving time to develop a replacement. These were reported actions in 2000, not descriptions of current company practices. EE Times, 9 July 2000

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Could PPS replace polycarbonate film?

The 2000 report discussed polyphenylene sulfide (PPS) as a possible alternative but did not establish it as a universal, interchangeable substitute. Weil emphasized polycarbonate’s dielectric constant and electrical stability across temperature. Bellavia described PPS as better at higher temperatures and lower loss, with similar temperature stability, and said it could serve as a drop-in replacement in most cases. Those were industry opinions reported at the time, not a general engineering equivalence.

For a specific capacitor or circuit, a replacement decision depends on the complete part specification and qualification, not just the film name. Compare the dielectric constant, electrical behavior across the intended temperature range, loss, operating temperature, and whether the proposed part is qualified as a drop-in replacement for that application. The 2000 comments cannot substitute for current datasheets, qualification records, or engineering review.

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Does the 2000 report describe supply today?

No. The article documents a historical disruption and does not establish present-day polycarbonate-film availability, prices, lead times, or product status. Current Panasonic Industry pages show that film capacitors remain a product category, but they do not demonstrate current availability of capacitor-grade polycarbonate film. Panasonic Industry, Film Capacitors

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As one scoped product example, Panasonic Industry Europe lists its SMF AC motor-use film capacitor family with capacitance from 1.5 to 9.0 µF and rated AC voltage from 370 to 450 V. These are specifications for that product family only, not market-wide ranges or evidence about polycarbonate-film supply. Panasonic Industry Europe, SMF film capacitors for AC motor use

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