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The gear ratio you need is the ratio that lets the pan or tilt axis deliver the required torque at the required speed, after gearbox losses and mechanical limits are included. Payload is not just camera mass: its center-of-gravity distance, mounting orientation, acceleration, friction and cable drag determine the torque. Tilt often needs more careful sizing because gravity acts directly on an offset load.
What a gear ratio changes
A reduction gearbox trades rotational speed for torque. If the reduction ratio is i, the ideal output speed is the motor speed divided by i, while ideal output torque is motor torque multiplied by i. ScienceDirect summarizes the relationship as ωout = ωin/G and τout = Gτin.
Real gearboxes deliver less torque than the ideal calculation because of tooth friction, bearing losses and seal drag. Oriental Motor expresses permissible output torque as motor torque multiplied by gear ratio and transmission efficiency. The gearbox, shafts and bearings also have their own permissible-torque limits; material strength can cap the torque before the motor’s theoretical value is reached.
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Scan for outdated or missing drivers - takes under a minuteDriver Scan →Repair Windows errors before they cause bigger problemsFix Now →Fix the driver behind crashes, sound loss and screen glitchesFind Drivers →A higher ratio therefore helps a heavy camera move, hold position and resist disturbances, but it also slows the axis. It may increase backlash, reduce back-drivability and add gearbox losses. The correct ratio is the lowest reduction that meets the torque requirement while still meeting the pan or tilt speed, positioning and duty-cycle requirements.
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What the ratio does not tell you
- It does not establish a safe payload by itself. The output shaft, gears, bearings and mounting structure may have lower ratings.
- It does not guarantee the rated torque continuously. A peak figure may be available only for a short acceleration or stopping event.
- It does not account for an unbalanced center of gravity, cable drag, friction or hard-stop impact.
- It does not tell you whether the head can hold position when power is removed; that depends on a brake, self-locking gearbox or another holding mechanism.
What torque a pan-tilt axis must overcome
Start with the static gravity moment. The load creates a moment equal to its weight multiplied by the perpendicular distance from the axis to the combined center of gravity. In practical terms, a camera mounted twice as far from the axis creates twice the gravity torque, even when its mass is unchanged.
Then include dynamic and non-ideal loads:
- Gravity moment: the weight of the payload acting through the perpendicular center-of-gravity arm. This is usually the dominant term for an unbalanced tilt axis.
- Acceleration torque: the UTEC positioner example identifies the inertial term as
I × α, whereIis rotational moment of inertia andαis angular acceleration. - Friction: bearing, seal and gearbox resistance.
- Cable drag: power, video and control cables can add a changing torque as the head rotates.
- Stopping and hard-stop loads: abrupt deceleration or a mechanical stop can produce a short, high torque that exceeds the running value and overloads the gears.
- Design margin: reserve capacity for tolerances, temperature, wear, wind or other disturbances relevant to the installation.
The motor and gearhead must meet the combined requirement at the actual operating speed. A motor that can produce the required static torque may still stall or overheat during repeated acceleration if its continuous rating is lower.
Why tilt and pan need different torque calculations
Tilt: gravity usually matters most
A tilt axis rotates a load through an inclined or horizontal arm. If the center of gravity is not on the tilt axis, gravity continuously tries to rotate the camera toward one side. The motor must counter that moment while moving and, often, while holding still. This is why a small camera can need a large tilt actuator when it is mounted far above, below or to the side of the pivot.
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Pan: balance is different, but inertia still counts
On a level pan axis, gravity may create little or no moment when the center of gravity is directly over the bearing. The required torque can instead be dominated by rotational inertia, acceleration, bearing friction, cable twist and wind. A long lens, matte box or external recorder increases the rotational inertia even if the total mass remains the same.
Pan and tilt should therefore be sized separately. Sharing one payload number between the two axes is safe only when the manufacturer states the same mounting geometry, balance condition and dynamic limits for both.
Does payload mean the actual camera weight?
Usually it means the allowable load under the manufacturer’s stated mounting and center-of-gravity assumptions, not merely the number on a scale. The payload can include the camera body, lens, battery, monitor, recorder, wireless transmitter, cage, quick-release plate and any accessories that rotate with the head.
Read the payload definition with four questions:
- Where is the load mounted? A top-mounted load and a side-mounted load place different moments on the tilt bearings.
- Where is the combined center of gravity? A payload figure without a center-of-gravity distance is difficult to compare with another model.
- Is the number static or dynamic? Some specifications describe a maximum load at low speed; others assume a particular acceleration or balanced condition.
- Does it include accessories and support hardware? Treat every item attached to the moving platform as part of the rotating payload.
FLIR’s PTU specifications explicitly condition payload on top versus side mounting and center-of-gravity assumptions. That qualification is more useful than comparing the headline payload alone.
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A practical sizing procedure
- Inventory the moving mass. Add the camera, lens, batteries, cage, plate, cables and accessories that move with the axis. Record the mass and the position of each item’s center of gravity.
- Set the geometry. Measure the perpendicular distance from each component’s center of gravity to the pan or tilt axis. For a tilt axis, record the worst orientation in the operating range.
- Calculate the static moment. Convert mass to weight and multiply by the perpendicular arm. Sum the moments from all components, taking their directions into account.
- Determine the motion profile. Specify target speed, acceleration, deceleration, move frequency and whether the axis must hold against gravity between moves.
- Add dynamic torque. Estimate the moment-of-inertia term
I × αfor the complete rotating assembly. Include friction, cable drag and other known disturbances. - Apply a design margin. Keep reserve capacity for manufacturing variation, temperature, wear, wind and stopping events. Do not use a peak rating as the normal continuous operating point.
- Choose a ratio and motor. Use the ratio to trade motor speed for output torque, then check the motor’s continuous and peak torque, gearbox efficiency, thermal limits and output-shaft rating.
- Verify the complete head. Check acceleration limits, backlash, repeatability, travel range, duty cycle, brake or self-locking behavior, environmental rating, mounting pattern and controller compatibility.
- Test the real assembly. Check startup, reversal, emergency stop and hard-stop behavior with the actual lens, cables and accessories. A balanced bench test does not validate an offset field installation.
Worked gear-ratio example
Assume a motor produces 0.5 N·m, the gearbox ratio is 20:1, and transmission efficiency is 80%. The estimated output torque is:
0.5 × 20 × 0.8 = 8 N·m
The output speed is one-twentieth of the motor speed. This is a calculation from the gear-ratio relationship, not a manufacturer rating. Before using the result, verify the gearbox’s continuous torque, short-term peak torque, thermal capacity, shaft rating and allowable duty cycle. If the camera is unbalanced, the 8 N·m value must still exceed the combined gravity, acceleration, friction and cable moments with the chosen design margin.
Published pan-tilt examples and why the numbers are not directly interchangeable
The following specifications illustrate the range of products described by manufacturers. Each figure is model-specific and depends on the stated mounting, speed, inertia and operating conditions.
| Model | Published payload or torque | Published motion or construction details | Qualification |
|---|---|---|---|
| Panasonic AW-PH400 | Approximately 8 kg maximum load | Up to 90°/s pan and tilt | Panasonic describes it as a high-performance, high-speed, quiet, precision pan-tilt head. |
| FLIR PTU-5 | 5 lb top payload | Speed depends on payload inertia and input voltage | The payload is specifically stated for top mounting. |
| Shotoku TG-27 | 17 kg payload | ±90° tilt; 359° pan | Use the manufacturer’s mounting and operating assumptions when interpreting the payload. |
| Vinten FHR-35 | 16 kg/35 lb payload | 319° pan; ±90° tilt | Specified for robotic studio applications. |
| VECTOR-35G | 1,200 oz-in pan peak torque; 8,000 oz-in tilt peak torque; 35 lb/15.9 kg maximum payload | Gear-driven system | Figures are from a Gdots datasheet published in 2019 and identify peak torque, not necessarily continuous torque. |
| Proaim Boxer HD-2X | 15 kg/33 lb load | 360° pan and tilt; two high-torque Maxon motors | Uses 20 mm small gears driving 103 mm large gears. |
A 17 kg broadcast payload and a 5 lb top-mounted payload cannot be ranked by mass alone. The supporting structure, center-of-gravity distance, acceleration, range and duty cycle may be completely different. Likewise, the VECTOR-35G’s pan and tilt peak torques show why one axis can have a very different rating from the other.
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How to compare a motorized pan-tilt head
Torque and payload specifications
- Compare continuous torque with continuous torque and peak torque with peak torque.
- Confirm whether the torque is measured at the motor, gearbox output or final axis.
- Read the payload’s center-of-gravity distance, mounting direction and balance assumptions.
- Check whether the rating applies while moving, holding, accelerating or only under a short-duration condition.
Motion and positioning
- Check maximum speed at the intended payload rather than the no-load headline speed.
- Review acceleration and deceleration limits; these determine inertial torque and stopping loads.
- Check backlash and repeatability when the camera must return to a shot or track a subject.
- Confirm pan and tilt travel, including whether pan is continuous, limited to a specified angle or interrupted by cable routing.
Mechanical, electrical and environmental fit
- Verify duty cycle and thermal behavior for repeated moves, not just a single demonstration.
- Check brake or self-locking behavior if the axis must hold a heavy or offset load without power.
- Match the mounting pattern, cable clearance and connector arrangement to the installation.
- Confirm controller and input-voltage compatibility, especially where speed changes with supply voltage.
- Check the environmental rating for temperature, dust, moisture and outdoor exposure.
Common sizing mistakes and fixes
Using camera mass as the only input
Symptom: The head is rated for more kilograms than the camera weighs but stalls, runs hot or drifts in tilt. Fix: Recalculate the center-of-gravity arm and include the lens, cage, plate, cables and accessories.
Applying a pan rating to tilt
Symptom: Pan motion is acceptable, but tilt struggles when the lens points up or down. Fix: Use the tilt-axis gravity moment for the worst orientation and verify the manufacturer’s top- or side-mount condition.
Designing to peak torque
Symptom: The head completes a few moves, then overheats or loses position. Fix: Select against continuous torque for normal operation and reserve peak torque for brief acceleration or stopping events.
Ignoring cables and hard stops
Symptom: Motion is smooth on the bench but reversals are jerky or the gearbox develops damage after installation. Fix: Route cables with enough slack, measure their drag through the full range and tune acceleration and stop limits to avoid impacts.
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Assuming a higher ratio is always better
Symptom: The axis has ample force but is too slow, has unacceptable backlash or cannot be back-driven for balancing. Fix: Choose the smallest ratio that meets the calculated torque and holding requirement, then validate speed, backlash and control response.
Key decisions before ordering
Write the requirement as an axis-specific specification rather than a single payload number. State the total moving mass, center-of-gravity location, mounting orientation, target speed, acceleration, travel, duty cycle, environmental conditions and required holding behavior. Ask the manufacturer whether its published payload is balanced, whether torque is continuous or peak, and what shaft, bearing and gearbox limits apply.
For a balanced studio camera, speed, repeatability and quiet operation may dominate. For a long-lens outdoor system, offset gravity torque, wind, cable drag and weather protection may dominate. For an automated inspection head, acceleration, inertia, backlash and duty cycle may matter more than the static payload. The same camera can therefore require different gear ratios on different heads and different torque on its pan and tilt axes.
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